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FloormapX

MFL Array Tank Bottom Scanner

Floormap®X is the next evolution of Eddyfi's industry-leading multi-technology MFL array tank floor inspection solution. Combining high-resolution inspection performance, critical zone coverage, STARS™ top/bottom corrosion discrimination, and unrivalled productivity, FloormapX Gen-2 introduces meaningful enhancements based on years of field experience. From improved durability and serviceability to expanded data-sharing and reporting capabilities, it helps inspection teams keep inspections moving while enabling asset owners to make more informed integrity decisions.

Details

Benefits

  • Full coverage, including critical zone, with one scanner
  • High-resolution for improved POD and small-defect detection
  • Fast, motor-assisted single-operator scanning
  • Multi-technology for top/bottom defect discrimination
  • Defect mapping and sizing
  • Supports thick plates over 18mm in detection mode
  • Built for tougher field conditions
  • Faster, simpler service with modular sealed assemblies
  • Expanded service and software options
  • EEMUA 159, API 653, and API 575 Annex D compliant

See the FloormapX
in action

Discover how FloormapX delivers full tank floor mapping with maximum coverage, including the critical zone, using MFL Array technology with top/bottom discrimination — demonstrated live by our specialists.

Live product
demonstration
Technical Q&A
with experts
Full floor mapping
and high productivity
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Multi-technology Array Solution

MFL Array: 64-channel configuration with 128 multi-oriented MFL sensors, delivering high-resolution imaging, market-leading probability of detection, wide coverage (300 mm / 12 in.), and fast scanning speeds (1 m/s) for highly efficient tank floor inspection.

STARS: The patented technology that enables FloormapX to differentiate between top-side and bottom-side corrosion and report them separately. As a further advantage, STARS can also distinguish between material loss, such as corrosion, and material gain, such as weld spatter. It also generates detailed top-surface image profiles, even in the presence of coating, contributing vital tank integrity information.

More Power for Thicker Plates and Optimal PoD

The advanced bridge design, inclusive of the most powerful rare-earth magnets, injects up to 30% more magnetic flux into the inspection surface compared to previous models. This, combined with an exceptional signal-to-noise ratio, allows the FloormapX to detect smaller defects and for the first time inspect tank bottoms up to 20 mm (3/4 in) thick with a high sensitivity. The magnets can also be controlled and set to an ‘off’ condition for easier, safer handling, cleaning, and transportation.

Engineered For Harsh Field Conditions And Servicing:

Upgraded sealing and ingress protection across critical assemblies help keep water, dust, and contaminants out. Reinforced connectors, fastening, and scanner-head protection improve durability in demanding inspection environments. A modular design, simplified maintenance, and smarter battery status monitoring help reduce downtime and make servicing easier in the field.

More Power for Thicker Plates and Optimal PoD

Features

Critical zone inspection, without compromise:

Inspect the critical zone with the same FloormapX unit used for the rest of the tank floor. Its steering, tilting handlebar enables scanning tight to the tank shell, positioning the high-power magnet and high-resolution MFL sensor within 12 mm of the wall. This allows inspection of annular plates and adjacent floor plates with one system, while maintaining the magnetic performance and signal quality needed to scan thicker plates and deliver high-resolution, high-POD data in this critical area. The result is a unmatched combination of coverage, versatility, and performance.

Rapid and precise relocation:

Marking the floor while you map is now fast and easy, thanks to laser-assisted defect location. The laser line is simulated live in the C-scan, allowing to correlate the physical location of tank floor defects with C-scan indications.

Powered for productive inspections:

Motor-assisted scanning at up to 1 m/s helps operators inspect more area with less effort. By reducing fatigue during long shifts, FloormapX supports sustained focus, consistent coverage, and more productive inspections.

SmartMAGNET™:

Variable automated magnetic flux strength for optimized inspection performance depending on plate thickness. Besides, literally turn off powerful rare earth permanent magnets for easier placement during critical zone inspection, storage and shipping, and safer handling.

Adjustable bridge height:

Reach maximum sensitivity where conditions allow, and easily raise the bridge to scan even in the most challenging conditions, such as undulated plates, repair plates and lap welds or when surface preparation is not ideal.

Onboard powerful lighting:

Front dimmable, focalized LEDs with a diffusing lens and rear backlighting deliver high, uniform-intensity illumination based on chip-on-board technology and in line with API recommendations for visual inspection. This helps operators clearly identify product-side pitting and scan obstacles, while providing better visual confirmation of the areas highlighted by the laser line during scanning.

Easy-break™:

Optimized design for intuitive and ergonomic breaking of the magnets by operators.

Inspection Flexibility with 3 Scanning Modes

Mapping: A comprehensive inspection with full auditable data sets. Interrogate inspection data while in the tank or use the dedicated PC-based SIMS PROTM analysis and reporting software. During a scan, the operator can see the live data for both top and bottom defects.
FreescanTM: A simple, fast detection mode, leveraging all of the underlying technology for the best possible result. A quick way to locate corrosion. Scan in any orientation, with no need to measure plates

Pause on defect: A new feature built into both mapping and Freescan modes. Allows the scanner to pause during a scan for defect mark-up or prove-up. Continue the scan without missing a step; the data will be seamless.

Inspection Flexibility with 3 Scanning Modes

Owners of previous generations of Floormap?
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Software

SIMS GO - Data Acquisition

An intuitive software designed to increase workflow efficiency and produce accurate and comprehensive tank inspection data.
With a streamlined interface and operation, operators can select pre-planned workflows or create their own for both mapping and manual modes.

A first for the Floormap are real-time Live scan displays during acquisition. An operator can see live MFL Array and STARS C-scan images. This feature combines seamlessly with an ability to pause the scan and use the laser-assisted defect location feature for rapid and precise defect location and identification: prove-up times have never been so fast. Once proven, the operator can update the automated and editable indication list leading to a paperless reporting strategy.

<span style="color:#ed8b00;">SIMS GO - Data Acquisition</span>

With a minimal software button click approach, operators spend more quality time scanning. An Ergonomic hardware thumb button allows operators to stop a scan, move to the next track, then start a scan without removing their hands from the drive handles or touching the tablet.

Once the inspection is complete, the removable tablet contains all the required data to produce a customizable report in accordance with EEMUA 159 and API 653 recommendations.

SIMS PRO - Reporting and More

SIMS PRO has been developed with customer feedback and engagement to provide a reporting solution that adheres to the modern inspection demands including those outlined in EEMUA 159 and API 653.

Seamlessly integrating with the FloormapX, SIMS PRO automatically displays the inspection data in an intuitive and immersive manner to provide a clear condition image of the tank bottom which is essential for devising optimal maintenance and repair strategies.

The FloormapX system combines seamlessly with SIMS PRO software suite to deliver detailed, high-quality inspection reports in the shortest possible timeframe.

more information...

Full data review, protected analysis

SIMS Companion gives asset owners full access to inspection data for review, exactly as it appears in SIMS Pro, without the ability to modify analysis or report details. Available through Eddyfi’s Customer Success Program, it helps stakeholders review results with confidence while preserving the integrity of the inspector’s work.

<span style="color:#ed8b00;">SIMS PRO - Reporting and More</span>
Customer Success Program

Protect Your Investment. Maximize Uptime. Unlock More Value.

To help you succeed throughout the lifecycle of your equipment, Eddyfi Technologies offers the Customer Success Program (CSP), designed to reduce downtime, boost productivity, and protect your investment.

With varying levels of access tailored to your unique needs, the CSP provides a flexible suite of services including:

  • Annual calibrations
  • Accidental damage protection
  • On-demand eLearning
  • Collaborative support tools
  • And more!

Whether you're looking for peace of mind, compliance support, or enhanced efficiency, the CSP strengthens our partnership and ensures you get the most from your Eddyfi solution.

Learn more about the Customer Success Program

Exclusive Content

Better Inspection Data Means Better Tank Management | Tank Storage Magazine | Summer 2021

Stuart Kenny explains the benefits of magnetic flux leakage systems for tank floor inspections in this technical tank inspection article.

Workshop Floormap X - the next generation in tank floor inspection

In this workshop, experts Matthew Kircough and Matthew Boat offer a first look of the multi-technology Magnetic Flux Leakage (MFL) Array tank floor inspection solution aimed at increasing productivity.

Exclusive

We Move Forward Together | Storage Terminals Magazine | Autumn 2020

Business unit manager, Stuart Kenny, and product manager, Matthew Boat, discuss how a culture of 'forward-thinking innovation' brought about Eddyfi Technologies' market-leading innovation - the Floormap®X. View the interview in this article.

Getting to the Bottom of Things

In this webinar, NDT expert Lloyd Graham gets to the bottom of things discussing how to identify and quantify corrosion in storage tanks.

This session includes an overview of the state of storage tank facilities in the US today, conventional inspect methods employed, and new technologies available for better detection and characterization of indications ultimately leading to a better inspection workflow.

View now and stay Beyond Current.

Exclusive

Specifications

Principle of operation

Array Magnetic Flux Leakage & Magnetic Field Reluctance (STARS)

Top and bottom discrimination

Yes, using STARS technology

Detection capability

as small as 20%, ø 2 mm (ø 0.080 in)

Test through coatings

Yes, if non-magnetic

Coating thickness

up to 10 mm (0.394 in)

Speed

Variable from 500 mm / sec to 1 m / sec (19.7 in / sec to (3.28 ft / sec)

Scan width

300 mm (12 in)

Scanning productivity

up to 263 m² / h (2831 ft² / h)

Plate thickness range (mapping & sizing)

4.7-18mm (0.185-0.709 in.)

Plate thickness range (detection only)

Over 18mm (0.709 in.)

Typical battery operational time

Up to 4 hours

Operating temperature

-10°C to 45°C (-14°F to 113°F)

Real time analysis

Defect size, × / Y position, plate view, top/bottom, MFL, MFLi, STARS